WERA Safety Wiring Requirements- 2006 R6

Jiggy

Control Rider
I wanted to throw this out there to all the R6 owners, what other bolts do I have to safety wire with copper washers other than the coolant drain bolt on the right side of the engine case? I thought I'd ask before I had a fire drill going through tech on Sunday and failing due to a missed bolt. any help or pics is greatly appreciated. thanks.
 

jimmeigs

New Member
From the WERA Rulebook:

  • axles or axle nuts
  • oil filler caps
  • kickstarter retaining bolts
  • axle caps and/or pinch bolts
  • oil drain plug(s)
  • removable exhaust baffles
  • brake caliper bolts
  • *oil gallery plugs
  • radiator capsbrake torque armsoil linescoolant drainsspeedo and tach cablesspin on oil filters/filter boltsany pressure fed lubricant line*fork oil drain screws/boltsrear exhaust mount(s) (all)
*may be secured by silicone glue or H/D weather-strip adhesive in lieu of wiring.
a1)Substantial gauge “R” type spring clips may be used in certain applications but must be wired to the machine. Tab washers designed to accept safety wire may be used. Safety pin style clips may be used on most items but NOT on oil drains or oil filters.

a2)A catch can shall be fitted where required or at the direction of a Technical Inspector.

a3)Kawasakis wth a stock oil filter clamp must use an additional hose clamp.

b) Fuel lines and any other fluid carrying lines must be clamped or secured by some other appropriate means.

c) Water cooled engines may use plain water, or water with Redline (or similar product, call WERA for verification) cooling system rust and corrosion inhibitor at 0.5 ounces per quart of plain water concentration, Silkolene Pro CCA (Corrosion Control Additive) is also allowed. Glycol based antifreezes are prohibited.

d) All pre 2001 Suzuki GSX-Rs must have engine case guards installed around the right and left sides of the engine, extending beyond the frame, and are subject to the WERA Technical Inspector’s approval. Case guards on the left side of 1995-97 Kawasaki ZX6R’s are suggested but not required. Yamaha FZR 400, FZR600 and YZF600 machines must have an engine case guard on the right side of the engine. Heavy-duty aluminum replacement covers may be used in lieu of case guards. Stock case covers with extra metal welded on to make them thicker may also be used. 06/07 Yamaha R6’s must used a tank guard of some sort on the sections that extend past the frame rail on either side.. The guard must be approved by tech.

e) Only one engine at a time may be used.

f) Only gasoline may be used as a racebike fuel. Nothing may be added to the gasoline except commercially available, approved octane boosters and lubricating oils. No oxygen or nitrogen bearing additives (i.e.: NOS) in any Superbike or Superstock based class.

g) All racebikes must have an operating and marked engine kill switch on the handlebars. Dead man tethers are allowed and are suggested.

h) All racebikes must have a self-closing throttle and operating front and rear brakes.

i) Kick-start levers are allowed to remain on the machine.

j) Glass and plastic lenses must be taped. Clear tape may not be used.

k) Side and center stands must be removed.

l) A steering damper is MANDATORY on all machines and must be mounted in a safe and workmanlike manner. The damper must not overly limit the amount of stock lock-to-lock handlebar travel.

m) The license plate and bracket(s) must be removed.

n) Items are deemed safe only if secured in a visible, approved manner. Aircraft nuts, locknuts, Locktite or similar compound is not acceptable.

o) The seat or fender must extend toward the rear, past a line drawn vertically through the rear axle.

p) The rider, in position, must be fully visible from the side and top. Transparent material may not be used to circumvent this rule. No streamlining may be attached to the rider or helmet.
br />q) The machine must be clean.

r) Tires must be in good condition as determined by the technical Inspector. In Superstock Classes DOT Tires with an S or higher speed rating must be used. Tires must be of the original tread pattern and may not be altered or grooved. No off road knobby tires may be used in any class. No recapped or retreaded tires may be used in any class unless they have been manufactured by a D.O.T. approved facility in compliance with CFR 571 and are tested using Laser Shearography during the manufacturing process. Glued, pre-cured retreads are not allowed.

s) Tire valve caps must be used and should be metal or hard plastic.

t) If speedometer and tach cables are installed, they must be safety wired.

u) Sidecovers that “snap-on” must be removed, wired, taped or bolted in place.

v) All race machines must use muffling devices that limit the sound to 105dBA. The noise level will be measured while the machine is on the track during practice sessions and racing events. A static test may be used off track to measure the noise level by holding the dB meter at 48 inches and at a 45 degree angle from the exhaust opening(s). The engine will be steady at 1/2 of redline during this test. If a machine measures over the limit with either test it will not be allowed to participate in any further events during the weekend until it has been brought under compliance. Riders may also be fined or otherwise penalized for non compliance. Certain race tracks may require lower limits and at these tracks those sound limits will be enforced and noted on race entry information.

w) Glass headlight covers must be removed. Plastic may be taped over or removed.

x) Clutch and Brake levers must have at least a 1/2" ball on the end.

y) Handlebar ends must have either: (1) end-plugs; (2) be solid; or (3) stock bar-ends must be retained. Handlebar ends may not be hollow or ground to a sharp edge.

z)All machines are required to have a lower fairing capable of holding 5 quarts of liquid. Machines not equipped with a lower fairing from the manufacturer may have a custom piece fitted. Any machine which has a newer or OEM “race” model may use the newer models fairing to comply with this rule (i.e. the TL1000S may use the lowers from a TL1000R). All lowers must be OEM spec with any necessary holes filled in. Lowers must be attached in a manner approved by tech.

aa) All machines must have a sticker placed on the triple clamp or gas tank reading “GP” or “STD” depending on the shift pattern used by your machine. These stickers will be available at tech.

bb) Brake pad retaining pins must be secured in a visible manner such as an R Clip or safety wire, silicone is acceptable but not preferred.
3. All riders/teams must use an AMB Tran-X 260 transponder for scoring purposes in all series. The transponder must be mounted vertically on the left front fork leg in a manner so that the numbers are readable. Do not mount the transponder horizontally in the front fairing - the signal strength drops to an unacceptable level and you may not be scored every lap. Any laps missed due to an improperly mounted transponder will NOT be reinstated. It is the riders responsibility to make sure their transponder is on the bike and functioning properly during qualifying and racing. If a transponder is verified to be mounted and is not functioning during a race the rider will be allowed to choose between a disqualification or a $50 fine. If the transponder is not on the machine or the rider cannot prove a verified working transponder was on the machine the choice is a $100 fine or disqualification. WERA will have the scoring system running during practice and will print lap times to allow riders to verify their transponder is working. WERA will have transponders for sale as well as for rent. Rental fees will be $60 for the event, any transponder not returned to WERA at the event will result in a $100 fine. Any transponder not returned to the WERA office within one week after the event and lost transponders will result in the rider/team being charged the going rate for a new transponder. This charge will not be refunded. Rider may turn in their rental receipts (copies of the entry form) at any time to receive 50% of their total rental fees off of the price of a new transponder. If a rider has 10 rental receipts they will get a transponder at no charge. Receipts are not transferable and can only be used towards the purchase of a riders first transponder. Transponders cannot be used by more than one rider per any given weekend.


http://www.wera.com/rulebook/default.asp#ch8

Esspecially note the tank guard section....
 

Jiggy

Control Rider
Thanks Jim. I believe I have almost everything except those copper washer bolts. There looked to be a couple buried around the engine so I thought I would ask the community.

Katie, thanks much. Those pics would be invaluable. I'll trade you the copper washer pics for some video i have of you at summit May 10 in the afternoon sessions. :D

thanks again.
 

Jiggy

Control Rider
slow_honda;59288 wrote: If it's a copper washer then drill it. No one ever failed for too much safety wire
I have not received my Economic Stimulus Package yet from Obama, and with my current salary I cannot afford that much safety wire and titanium nitride bits. I need the money for beer, its going to be a long 3 day weekend.
 

RacerRuss

Member
Don't worry too much

Even if you miss a couple, they will usually let you RTV the edge of the bolt for that day as long as you promise to fix it next time.
 

Macon663

New Member
the steering damper rule still gets me...I've never ridden with one. never will, until this weekend.
 

Jiggy

Control Rider
Jiggy;59276 wrote: Katie, thanks much. Those pics would be invaluable. I'll trade you the copper washer pics for some video i have of you at summit May 10 in the afternoon sessions. :D

thanks again.

As promised, I just pm'd you the site info to download the video of you and Morph from 5/10. Let me know if you have any problems downloading. If you have a second tomorrow, would you mind me stopping by and taking a quick peek at your bike's wiring? thanks again.
 

Katie785

New Member
Hey sorry! I completley forgot to take those pics! We have to pick up our new van tonight and will be getting to the track tomorrow mid day. We'll bring the drill and you bring some extra bits just in case you missed anything.. it will be a rain filled safety wiring day of fun!! lol.. OF COURSE you can take a look at the wiring - We have to have the lowers off for tech anyway!
 
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